起重机工作时如何防止起重物坠落?
起重机防坠落是安全管理的核心环节,需从设备、操作、维护三方面系统防控。以下按关键要素分述。
一、起升机构本质安全
1. 制动器冗余设计:起升机构必须配备双制动器(如块式或盘式),且各自能独立支持1.25倍额定载荷。国标GB/T 3811要求,任一套失效时另一套仍能可靠制动。
2. 超速保护:对调速型起升机构,需设超速开关,当下降速度超过设定值(通常为额定速度的115%)时,立即切断动力并制动。
3. 防坠落安全装置:对塔式起重机,小车变幅和起升绳需设断绳保护器(如楔块式或凸轮式),一旦钢丝绳松弛或断裂,能自动锁死卷筒或吊钩。
二、钢丝绳与吊具管理
1. 钢丝绳报废标准:严格按GB/T 5972执行,若出现断丝数超标(如一个捻距内断丝达总丝数10%)、直径减小7%或腐蚀锈蚀,立即更换。严禁使用编结接长的钢丝绳。
2. 吊钩防脱装置:吊钩必须装弹簧式防脱舌片,且开口度磨损超原尺寸15%即报废。
3. 吊具选用:吊运大型或精密件时,优先用C型吊具或专用吊梁,避免单点受力。吊索夹角不应大于90°,否则需降载使用。
三、电气与控制系统保护
1. 失压与零位保护:控制回路必须设失压保护,供电中断后恢复时,机构不能自行启动。零位保护确保手柄不在零位时无法送电。
2. 超载限制器:额定起重量大于20吨的起重机,或危险工况下,必须装设起重量限制器,当起吊达110%额定载荷时,自动切断上升动力。
3. 行程限位与缓冲器:起升高度限位器(重锤式或凸轮式)必须动作可靠,且需设第二级限位(如螺杆式)作为后备。大车、小车轨道端部设缓冲器吸收动能。
四、操作与维护规范
1. 严禁斜拉斜吊:斜吊会使载荷产生水平分力,导致钢丝绳脱槽或超载。起吊前必须确认吊钩垂直对准重心。
2. 起吊前试吊:重物离地100至200毫米时,停吊检查制动器是否可靠,确认无滑落后再正式起升。
3. 日常点检与定期检验:每班检查钢丝绳润滑、磨损、断丝,制动器间隙(应均匀,摩擦面接触面积不小于75%)。每年由特检院按TSG Q7015进行定期检验,重点验证制动器力矩和限位器功能。
五、特殊情况应对
1. 突然断电:立即按下急停,将控制器手柄回零,用备用制动器(如手动盘车制动)缓慢放下重物,严禁离开操作室。
2. 风载防范:露天起重机当风速达20米/秒时,应停止作业并锁定回转、锚定防风拉索,防止吊物摆动碰撞。
综上,防坠落是“机械防+电气防+管理防”的集成。核心原则是:制动器冗余、限位器双级、钢丝绳按标准报废、操作杜绝歪拉斜吊
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海平面 评论Title: Safety Measures in Preventing Falling of Loads during Crane Operations
Introduction:
The use of cranes in various industries plays a crucial role in material handling and lifting tasks. However, there is always a risk of loads falling during crane operations, which can lead to severe accidents, injuries, or even fatalities. To ensure a safe working environment, it is essential to implement effective measures to prevent load slippage or detachment. This article aims to elaborate on the preventive measures during crane operations, including the correct use of hooks, proper load securing techniques, and safety chains.I. The Correct Use of Hooks:
The hook is an integral part of the crane that holds the load during lifting. To prevent load detachment or slippage, it is imperative to use hooks correctly. The following guidelines should be adhered to:1. Inspection and Maintenance: Regular inspection and maintenance of hooks are crucial to identify any signs of wear, cracks, or deformations. If any damage is detected, the hook should be immediately replaced.
2. Load Capacity: Prior to lifting any load, the operator must ensure that the hook’s capacity matches the load’s weight. Overloading the hook can cause it to deform or fail, leading to dangerous situations.
3. Proper Hook Attachment: The hook should be properly attached to the load to guarantee a secure connection. The load must be evenly balanced to prevent it from slipping or dropping during the lifting process.
II. Proper Load Securing Techniques:
Securing the load effectively is fundamental in preventing accidents caused by falling objects. Here are some essential load securing techniques:1. Adequate Packaging: When dealing with loose or granular materials, such as gravel or sand, ensuring proper packaging is crucial. Using containers, bags, or securing the load with a tarp can prevent spillage and potential load detachment.
2. Proper Loading: Ensuring the load is correctly positioned on the lifting equipment is vital for safe transportation. The load should be centralized and evenly distributed to maintain stability.
3. Proper Restraints: Securing the load to the crane using appropriate devices like chains, straps, or slings helps prevent any movement or displacement during lifting. These restraints should be inspected for any visible signs of damage or wear before each use.
III. Safety Chains:
In addition to correct hook usage and load securing techniques, safety chains play a vital role in preventing load detachment and enhancing overall safety during crane operations.1. Proper Attachment: Safety chains should be attached to the lifting equipment and connected securely to the load. The chains act as an additional layer of protection and serve as a backup if the primary lifting mechanism fails.
2. Adequate Length and Strength: Safety chains should be of sufficient length and strength to ensure that they can handle the load’s weight if it becomes detached from the primary lifting device. Following the manufacturer’s guidelines on weight capacity and length is crucial.
3. Regular Inspection: Safety chains, like other lifting equipment, should be regularly inspected for signs of wear, corrosion, or damage. Any chains showing signs of weakness or wear should be replaced immediately to maintain the integrity of the safety system.
Conclusion:
The prevention of falling loads during crane operations is of utmost importance to ensure the safety of both workers and property. By adhering to the guidelines mentioned in this article, such as utilizing hooks correctly, adopting proper load securing techniques, and implementing safety chains, operators can significantly reduce the risk of load detachment or slippage. Regular training, thorough inspections, and a commitment to following safety protocols will help create a safer working environment when working with cranes.2年前


